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In-Roof: Mounting Components

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Components: Specification Notes

Module End Clamps (24-55mm).

PV Module End Clamp

  • 1 Module end-clamp, Aluminium (EN AW 6063 T66)
  • 1 Stainless steel Allen bolt M8
  • 1 Stainless steel lock washer 8 mm
  • 1 Quickstone, Aluminium (EN AW 6063 T66)

Used to secure the first and last solar panel / module of each row or column, clamps secured to adapter rails using quickstones.

The size of the clamp is determined by the depth of the solar PV panel / Module frame.

PV Module Mid Clamp

  • 1 Inter-module clamp, Aluminium (EN AW 6063 T66)
  • 1 Stainless steel Allen bolt M8
  • 1 Stainless steel lock washer 8 mm
  • 1 Quickstone, Aluminium (EN AW 6063 T66)

Used to secure 2 x solar PV panels / modules in the centre of the array, clamps secured to adapter rails using quickstones.

The size of the clamp is determined by the depth of the solar PV panel / module frame.

Adapters    

In-Roof Adapter

Landscape Adapter Short (10cm)

  • Length: 10 cm
  • Height of profile: 31.5 mm
  • Ix = 13 cm4
  • 0.33 kg / Pc
  • Aluminium (EN AW 6063 T66)

Used to connect module clamps to the roof when solar PV panels / modules are mounted in landscape.

Landscape adapters straddle the metal sheets and are secured to the roof using JT3-2 sheet metal screws.

Landscape Adapter Intermediate

Landscape Adapter Intermediate (20cm)

  • Length 20 cm
  • Height of profile 31.5 mm
  • Ix = 13 cm4
  • 0.66 kg / Pc
  • Aluminium (EN AW 6063 T66)

Used to connect module clamps to the roof when solar PV panels / modules are mounted in landscape.

Landscape adapters straddle the metal sheets and are secured to the roof using JT3-2 sheet metal screws.

Landscape Adapter Long

Landscape Adapter Long (30cm)

  • Length 38 cm
  • Height of profile 31.5 mm
  • Ix = 13 cm4
  • 1.19 kg / Pc
  • Aluminium (EN AW 6063 T66)

Used to connect module clamps to the roof when solar PV panels / modules are mounted in landscape.

Landscape adapters straddle the metal sheets and are secured to the roof using JT3-2 sheet metal screws.

Portrait Adapter

Portrait Adapter

  • Height of profile 22 mm
  • Ix = 6.67 cm4
  • 0.30 kg / Pc
  • Aluminium (EN AW 6063 T66)

Used to connect module clamps to the roof when solar PV panels / modules are mounted in portrait.

Portrait adapters straddle the metal sheets and are secured to the roof using JT3-2 sheet metal screws.

Under array roof apron    

Perform

465mm x 4m Perform

Aluminium mesh coated with a rubber polymer.

Colours: Red, Black, Grey & Brown

Provides for a watertight transition between the module field and the tiles below.

Fitted to allow water to drain from under the PV array and off the solar panels, over the tiles to the gutters.

Meshed Aluminium

Metal Mesh 3.2m x 10m

Includes 2 x adhesive butyl strips.

Pleated strips of aluminium, coated with an acrylic paint.

Colours: Red, Black

Provides for a watertight transition between the module field and the tiles below.

Fitted to allow water to drain from under the PV array and off the solar panels, over the tiles to the gutters.

Pleated Lead Strip

Pleated Lead

Strips of pleated lead.

Sizes: 250mm x 8.25m, 450mm x 4.4m

Provides for a watertight transition between the module field and the tiles below.

Fitted to allow water to drain from under the PV array and off the solar panels, over the tiles to the gutters.

Flashings    

Corner Flashing

Corner Flashing: Corrugation and Upstand.

Aluminium (EN AW 5005).

Left & Right corners

Used at the top right and top left corner of the array for a weathertight transition between the upper roof tiles and the module field below.

Secured under the tiles and over the metal sheets.

Top Flashing

Top Flashing: Corrugation and upstand.

Aluminium (EN AW 5005).

Sizes: 969mm, 2.05m

Used at the transition between the upper roof tiles and the top of the module field.

Secured underneath the tiles and on top of the metal sheets to allow for effective run off of rainwater.

Side Flashing

2m Side Flashing

Aluminium (EN AW 5005).

Includes fixing clips.

Used at the transition between the sides of the roof and the module field.

The corrugated side fits over the metal sheets, the flat side is installed beneath the roof tiles.

Metal Sheets    

Metal Sheet

Metal Sheet

  • Aluminium (EN AW 3005).
  • Corrugation: 18/76.
  • Sizes: 1067mm x 1000mm x 0.8mm, 1067mm x 1500mm x 0.8mm

Secured to the roof battens using roofing screws and calottes (covers).

Allows water to drain off the solar panels, under the array, onto the lower roof tiles and into the gutters.

Adapters are fitted on top of the metal sheets using JT3-2 sheet metal screws.

 

Metal Sheet with Dripstop

Metal Sheet with Dripstop

  • Aluminium (EN AW 3005)
  • With anti-condensation fleece undercoating.
  • Corrugation: 18/76.
  • Sizes: 1067mm x 1000mm x 0.8mm, 1067mm x 1500mm x 0.8mm

Secured to the roof battens using roofing screws and calottes (covers).

Allows water to drain off the solar panels, under the array, onto the lower roof tiles and into the gutters.

Adapters are fitted on top of the metal sheets using JT3-2 sheet metal screws.

Roofing Screw

Roofing Screw

Roofing screw 4.5 x 45 mm.

A2 15mm washers included.

Used to secure metal sheets and side flashings to the roof.

Available in packs of: 30, 100.

Callotte

Calotte

Calotte for use with 4.5 x 45 mm roofing screws.
Used to protect and waterproof metal sheets and penetrations when used with roofing screws.

Sheet Metal Screw

Sheet Metal Screw (JT3-2)

Sheet metal screw JT3-2 – 6.5x65 mm E16/2.0

Used to secure landscape and portrait adapters to the roof.

Optional:    

Butyl strip

Butyl Strip

20 x 1.5 x500mm,

Black

Used to seal vertical overlaps of the flashings.

Profile Filler

Profile Filler 1067mm

1067mm

Used to line the lower edge of the corrugated metal sheet.

Fills the corrugation gaps left under the corrugated metal sheets.

Compression Strip

4m Compression Strip

  Used to line the tiles around the module field.

Profile Comb

Profile Comb 1005mm

1005mm

Provides for ventilation but not debris/insects at the lower edge of the corrugated metal sheet. Used instead of a foam profile filler.

Fills the corrugation gaps left under the corrugated metal sheets.

Triangular Foam Filler

Triangular Foam Filler

Self adhesive, adhesive seal 1m, taper height 60 mm Used to line the tiles adjoining the module field.
Tools:    

Mounting Aid

Mounting Aid x 10

Pack of 10 Used to aid installation of the corrugated metal sheets.

Step

Steps

 

Used to provide additional footholds.

Secured using landscape adapters.

Hammer for Perform

Hammer for Perform

  Used to hammer out air pockets and ensure that the perform is glued securely and uniformly to the substructure.

Shim

Shim

Shim 2mm Enabling up to 6 mm height adjustment of portrait adapters.
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